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Brother DCP1610W

Troubleshooting. Toner Cartridge and Drum Unit Problems

Replaced the toner cartridge with a new one but still seeing error message prompting toner cartridge replacement.

User Check

- Check that a new (not used) toner cartridge is set.

Step Cause Remedy
1 Connection failure of the motor encoder PCB flat cable Reconnect the motor encoder PCB flat cable.
2 Connection failure of the new toner sensor PCB harness Reconnect the new toner sensor PCB harness.
3 Motor encoder PCB failure Replace the motor encoder PCB ASSY.
4 New toner sensor failure Replace the new toner sensor PCB ASSY.
5 Main PCB failure Replace the main PCB ASSY.

Toner cartridge cannot be detected

User Check

- Set the toner cartridge correctly.

Step Cause Remedy
1 Connection failure of the motor encoder PCB flat cable Reconnect the motor encoder PCB flat cable.
2 Connection failure of the new toner sensor PCB harness Reconnect the new toner sensor PCB harness.
3 Motor encoder PCB failure Replace the motor encoder PCB ASSY.
4 New toner sensor failure Replace the new toner sensor PCB ASSY.
5 Main PCB failure Replace the main PCB ASSY.

Failed to detect toner cartridge

Step Cause Remedy
1 The power switch was turned OFF or the top cover was opened while a new toner cartridge was being detected. Reattach the new toner actuator.
2 New toner sensor PCB failure Replace the new toner sensor PCB ASSY.
3 Main PCB failure Replace the main PCB ASSY.

Drum error

User Check

- Clean the corona wire of the drum unit.
- Replace the drum unit with a new one, and reset the drum counter.

 

Step Cause Remedy
1 Dirt on electrodes of the drum unit and those of the machine Clean the electrodes of the drum unit and those of the machine. (Refer to Fig. 1-7 and Fig. 1-8.)
2 Connection failure of the high voltage PCB harness Reconnect the high voltage PCB harness.
3 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY.
4 Main PCB failure Replace the main PCB ASSY.

Drum unit cannot be detected.

User Check

- Set the drum unit correctly.

Step Cause Remedy
1 Dirt on electrodes of the drum unit and those of the machine Clean the electrodes of the drum unit and those of the machine. (Refer to Fig. 1-7 and Fig. 1-8.)
2 Connection failure of the high voltage PCB harness Reconnect the high voltage PCB harness.
3 High voltage power supply PCB failure Replace the high voltage power supply PCB ASSY.
4 Main PCB failure Replace the main PCB ASSY.

Replace drum unit (replaced the drum unit with a new one but still seeing LED display prompting toner cartridge replacement)

User Check

- Replace the drum unit with a new one, and reset the drum counter.

Step Cause Remedy
1 Main PCB failure PCB ASSY.
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