Xerox WorkCentre 5890

• Code: 305-335-00, 305-336-00
• Description: SPDH Takeaway Sensor Paper Jam RAP 305-335-00 The SPDH takeaway sensor does not detect the lead edge of the document within the correct time. 305-336-00 The SPDH takeaway sensor detects a paper jam.
• Remedy: Enter dC330 code 005-335, SPDH takeaway sensor, Q05-335. Activate Q05-335 by opening and closing the SPDH top cover. The display changes. Y↓N→Go to Flag 1. Check Q05-335. Refer to: • GP 36 How to Check an Adaptive Sensor • P/J465, SPDH PWB • 301D +3.3V Distribution RAP Install new components as necessary: • SPDH takeaway sensor, PL 5.20 Item 10 • SPDH PWB, PL 5.10 Item 5 Open the SPDH top cover. Hold the top cover interlock switch closed using the shank of a standard interlock cheater. Enter dC330 code 005-020 to run the SPDH feed motor, MOT05-020. MOT05-020 runs. Y↓N→Go to Flag 2. Check MOT05-020. Refer to: • GP 10 How to Check a Motor • P/J468, SPDH PWB • 301G +24V Distribution RAP • 301B 0V Distribution RAP Install new components as necessary: • SPDH feed motor, PL 5.18 Item 2 • SPDH PWB, PL 5.10 Item 5 Hold the top cover interlock switch closed. Enter dC330 code 005-020 to run the SPDH feed motor, MOT05-020. Stack the code 05-025 to energize the feed clutch, CL05-025. The retard roll rotates. Y↓N→Go to Flag 3. Check CL05-025. Refer to: • GP 12 How to Check a Solenoid or Clutch • P/J471, SPDH PWB • 301G +24V Distribution RAP • 301B 0V Distribution RAP Refer to GP 7 and check the items that follow: • Feed motor belt, PL 5.19 Item 19, perform ADJ 5.1. SPDH Drive Belts Adjustment if necessary • Takeaway roll, PL 5.17 Item 1 • Takeaway roll gear, PL 5.17 Item 8 • Takeaway roll idlers (part of PL 5.20 Item 15) • Feed clutch drive gear/pulley, PL 5.19 Item 4 Install new components as necessary: • Feed clutch, CL05-025, PL 5.18 Item 4 • SPDH PWB, PL 5.10 Item 5 • Takeaway roll, PL 5.17 Item 1 • Takeaway roll gear, PL 5.17 Item 8 • Top cover assembly, PL 5.20 Item 15 Close the top cover. Enter dC330 code 005-020 to run the SPDH feed motor, MOT05-020. Stack the code 05-025 to energize the feed clutch, CL05-025. The nudger roll drops towards the input tray. Y↓N→Check the nudger roll housing will both latch in the up position and drop to the lowered position without binding. Check around the housing for paper debris or misplaced components that could prevent correct operation. Check the following components: • Feed assembly drive belt, PL 5.19 Item 18 • Nudger roll housing, PL 5.20 Item 8 • Shaft, PL 5.20 Item 5 • Shaft, PL 5.20 Item 12 Install new parts as necessary: • Feed assembly drive belt, part of the SPDH drive kit, PL 5.19 Item 23 • Top cover assembly, PL 5.20 Item 15 Perform the steps that follow: • Check the takeaway roll static eliminator • Make sure that the SPDH is connected to ground correctly, refer to the 301A Ground Distribution RAP • Check the condition and operation of the items that follow, if necessary clean the items or install new parts: – Feed roll, PL 5.20 Item 6 – Nudger roll, PL 5.20 Item 7 – Retard roll, PL 5.25 Item 3 This fault can also be caused by malfunction of the last sheet out sensor, perform the 305B Last Sheet Out Sensor Failure RAP.

• Code: 305-340-00, 305-341-00
• Description: SPDH Reg Sensor Failure RAP 305-340-00 The SPDH reg sensor does not detect the lead edge of the document within the correct time. 305-341-00 The SPDH reg sensor detects a paper jam.
• Remedy: Enter dC330 code 005-340, SPDH reg sensor, Q05-340. Open the SPDH. Activate Q05-340 by opening and closing the jam clearance baffle. The display changes. Y↓N→Go to Flag 1. Check Q05-340. Refer to: • GP 36 How to Check an Adaptive Sensor • P/J467, SPDH PWB • 301D +3.3V Distribution RAP Install new components as necessary: • SPDH reg sensor, PL 5.18 Item 11 • SPDH PWB, PL 5.10 Item 5 Open the SPDH top cover. Hold the top cover interlock switch closed using the shank of a standard interlock cheater. Enter dC330 code 005-030 to run the SPDH read motor, MOT05-030. MOT05-030 runs. Y↓N→Go to Flag 2. Check MOT05-030. Refer to: • GP 10 How to Check a Motor • P/J468, SPDH PWB • 301G +24V Distribution RAP • 301B 0V Distribution RAP Install new components as necessary: • SPDH read motor, PL 5.18 Item 1 • SPDH PWB, PL 5.10 Item 5 Perform the steps that follow: • Refer to GP 7 and check the following items: – Read motor belt, PL 5.19 Item 18, perform ADJ 5.1 SPDH Drive Belts Adjustment if necessary – Mid scan drive belt, PL 5.19 Item 21, perform ADJ 5.1 SPDH Drive Belts Adjustment if necessary – Pre scan drive belt, PL 5.19 Item 20, perform ADJ 5.1 SPDH Drive Belts Adjustment if necessary – Pre scan roll assembly, PL 5.17 Item 4 – Pre scan roll drive pulley, PL 5.19 Item 12 – Mid scan roll drive pulley, PL 5.19 Item 13 • Check the pre scan roll static eliminator. • Make sure that the SPDH is connected to ground correctly, refer to the 301A Ground Distribution RAP

• Code: 305-342-00, 305-343-00
• Description: SPDH Side 2 Reg Sensor Failure RAP 305-342-00 The SPDH side 2 reg sensor does not detect the lead edge of the document within the correct time. 305-343-00 The SPDH side 2 reg sensor detects a paper jam.
• Remedy: Enter dC330 code 005-343, SPDH side 2 reg sensor, Q05-343. Open the SPDH. Open and close the jam clearance baffle to actuate the sensor. The display changes. Y↓N→Go to Flag 1. Check Q05-343. Refer to: • GP 36 How to Check an Adaptive Sensor. • P/J466, SPDH PWB. • 301D +3.3V Distribution RAP. Install new components as necessary: • SPDH side 2 reg sensor, PL 60.30 Item 8. • SPDH PWB, PL 5.10 Item 5. Open the SPDH top cover. Hold the top cover interlock switch closed using the shank of a standard interlock cheater. Enter dC330 code 005-030 to run the SPDH read motor, MOT05-030. MOT05-030 runs. Y↓N→Go to Flag 2. Check MOT05-030. Refer to: • GP 10 How to Check a Motor. • P/J468, SPDH PWB. • 301G +24V Distribution RAP. • 301B 0V Distribution RAP. Install new components as necessary: • SPDH read motor, PL 5.18 Item 1. • SPDH PWB, PL 5.10 Item 5. Perform the steps that follow: • Refer to GP 7 and check the following items: – Read motor belt, PL 5.19 Item 18, perform ADJ 5.1 SPDH Drive Belts Adjustment if necessary. – Mid scan drive belt, PL 5.19 Item 21, perform ADJ 5.1 SPDH Drive Belts Adjustment if necessary. – Mid scan roll assembly, PL 5.17 Item 4. – Mid scan roll drive pulley, PL 5.19 Item 13. • Make sure that the SPDH is connected to ground correctly, refer to the 301A Ground Distribution RAP.

• Code: 305-940-00, 305-966-00
• Description: SPDH No Original RAP 305-940-00 The SPDH has detected that the original has been removed. 305-966-00 The SPDH has detected that the original has not been fully inserted in the input tray. NOTE: Documents placed on the top cover of the SPDH can overhang the input tray and trigger the sensors. This can cause the SPDH to falsely detect a document, causing a feed error.
• Remedy: Enter dC330 code 005-309, doc present sensor, Q05-309. Actuate the sensor using the doc present sensor actuator, PL 5.30 Item 6. The display changes. Y↓N→Go to Flag 1. Check Q05-309. Refer to: • GP 11 How to Check a Sensor • P/J462, SPDH PWB • 301D +3.3V Distribution RAP • 301B 0V Distribution RAP Install new components as necessary: • Doc present sensor, PL 5.30 Item 5. • SPDH PWB, PL 5.10 Item 5. Check that the document present sensor actuator, PL 5.30 Item 6 is correctly installed and undamaged

• Code: 305-958-00
• Description: SPDH Lift Home Sensor Failure RAP 305-958-00 The lift home sensor does not sense the home position after the tray elevate motor drives the input tray to the home position.
• Remedy: Enter dC330 code 005-390 to run the tray elevator motor, MOT05-390. MOT05-390 runs and cycles the tray between the raised and lowered positions. Y↓N→Remove the SPDH rear cover (5 screws). Remove the sensor bracket, PL 5.18 Item 10. Turn over the bracket to access the lift home position sensor. Enter dC330 code 005-307, lift home position sensor, Q05-307. Actuate the sensor using a piece of paper. The display changes. Y↓N→Go to Flag 1. Check Q05-307. Refer to: • GP 11 How to Check a Sensor • P/J462, SPDH PWB • 301D +3.3V Distribution RAP • 301B 0V Distribution RAP Install new components as necessary: • Lift home position sensor, PL 5.18 Item 9 • SPDH PWB, PL 5.10 Item 5 Enter dC330 code 005-309, doc present sensor, Q05-309. Actuate the sensor using the doc present sensor actuator, PL 5.30 Item 6. The display changes. Y↓N→Go to Flag 3. Check Q05-309. Refer to: • GP 11 How to Check a Sensor • P/J462, SPDH PWB • 301D +3.3V Distribution RAP • 301B 0V Distribution RAP Install new components as necessary: • Doc present sensor, PL 5.30 Item 5 • SPDH PWB, PL 5.10 Item 5 Open the top cover to access the stack height sensor, Q05-310. Enter dC330 code 005-310, stack height sensor, Q05-310. Actuate the sensor using the sensor actuating arm. The display changes. Y↓N→Go to Flag 4. Check Q05-310. Refer to: • GP 11 How to Check a Sensor • P/J465 SPDH PWB • 301D +3.3V Distribution RAP • 301B 0V Distribution RAP Install new components as necessary: • Stack height sensor, PL 5.20 Item 4 • SPDH PWB, PL 5.10 Item 5 Go to Flag 2, check the tray elevator motor MOT05-390. Refer to: • GP 10 How to Check a Motor • P/J469 SPDH PWB • 301G +24V Distribution RAP • 301B 0V Distribution RAP Install new components as necessary: • Tray elevator motor, PL 5.18 Item 3 • SPDH PWB, PL 5.10 Item 5 Check the drive components between the tray elevator motor and the input tray shaft assembly. Install new parts as necessary: • Tray elevator reduction gears, PL 5.19 Item 9 Go to SCP 5 Final actions.

• Code: 305-959-00
• Description: SPDH Calibration Home Position Sensor Failure RAP 305-959-00 The calibration home position sensor does not sense the home position after the read motor drives the calibration mechanism to the home position.
• Remedy: Remove the SPDH rear cover (5 screws). Observe the calibration home position sensor and the sensor flag. Enter dC330 code 005-360, calibration home position sensor, Q05-360. Actuate the sensor by rotating the exit jam clearance knob, PL 5.17 Item 5 and observing the position of the flag. The display changes. Y↓N→Go to Flag 1. Check Q05-360. Refer to: • • GP 11 How to Check a Sensor • P/J464, SPDH PWB • 301D +3.3V Distribution RAP • 301B 0V Distribution RAP Install new components as necessary: • Calibration home position sensor, PL 5.18 Item 9 • SPDH PWB, PL 5.10 Item 5 Enter dC330 code 005-430 to run the read motor in reverse to drive the calibration shutter mechanism, MOT05-030. MOT05-030 runs and the exit jam clearance knob turns in a clockwise direction. Y↓N→MOT05-030 runs but the jam clearance knob remains stationary. Y↓N→Go to Flag 2. Check MOT05-030. Refer to: • • GP 10 How to Check a Motor • P/J468, SPDH PWB • 301G +24V Distribution RAP • 301B 0V Distribution RAP Install new components as necessary: • Read motor, PL 5.18 Item 1 • SPDH PWB, PL 5.10 Item 5 Check the drive components between the read motor and the calibration mechanism. Install new parts as necessary: • Read motor belt, PL 5.19 Item 18 • Mid scan drive belt, PL 5.19 Item 21 • Exit roll drive pulley, PL 5.19 Item 12 • Calibration shutter drive gear, PL 5.19 Item 10 • Calibration shutter idler gear, PL 5.19 Item 7 • Calibration shutter driven gear, PL 5.19 Item 8 Check the calibration shutter mechanism. repair any damaged parts if possible, if necessary install a new SPDH, PL 5.10 Item 9.